| Hexy Jr - Bill of Materials | |||||||||
| item | description | qty | weight ea. (oz.) | total weight (lbs.) | manufacturer | part no. | supplier | part no. | |
| Baseplate | 0.100 Ti | 1 | 115 | 7.19 | DC Waterjet | Titanium Joe | |||
| Baseplate | 0.125 Al | 0 | 81.2 | 0.00 | custom | Online Metals | |||
| Shell | 0.100 Ti | 1 | 134.4 | 8.40 | DC Waterjet | Titanium Joe | |||
| Side Brackets | FORTAL | 15 | 0.3 | 0.28 | custom | Mousebar | |||
| Fasteners | 10-32, 3/8" flat head, 100 degree | 30 | 0.05 | 0.09 | McMaster-Carr | 93085A827 | |||
| Corner Brackets | 0.5 Al | 4 | 0.35 | 0.09 | custom | Online Metals | |||
| Fasteners | 1/4-20, 1/2" flat head, 100 degree | 8 | 0.1 | 0.05 | McMaster-Carr | 93085A537 | |||
| Front Brackets | 0.5 Al | 2 | 0.3 | 0.04 | custom | Online Metals | |||
| Fasteners | 1/4-20, 1/2" flat head, 100 degree | 4 | 0.1 | 0.03 | McMaster-Carr | 93085A537 | |||
| Drive shaft supports | FORTAL | 4 | 1.4 | 0.35 | custom | Mousebar | |||
| Fasteners | 10-32, 3/8" flat head, 100 degree | 12 | 0.05 | 0.04 | McMaster-Carr | 93085A827 | |||
| Lid | 1/4" polycarbonate | 1 | 28 | 1.75 | TAP Plastics | ||||
| Fasteners | 1/4-20, 7/8" flat head | 8 | 0.18 | 0.09 | McMaster-Carr | ||||
| Ramp Support | Al 4" channel and 1" angle | 2 | 11.3 | 1.41 | custom | Online Metals | |||
| Fasteners | 1/4-20, 1/2" flat head, 100 degree | 10 | 0.1 | 0.06 | McMaster-Carr | 93085A537 | |||
| BattlePack | 12v 3600 mAH NiCd | 2 | 34.4 | 4.30 | BattlePack | PN-3600 12V | |||
| BattlePack | 12v 3000 mAH NiMh | 0 | 23.5 | 0.00 | BattlePack | PN-3000NM 12V | |||
| Battery Mount | 0.5" Al bar and 0.125" sheet | 2 | 3.1 | 0.39 | custom | Online Metals | |||
| Fasteners | 8-32, 2.25" pan head | 4 | 0.18 | 0.05 | McMaster-Carr | ||||
| Fasteners | 10-32, 3/8" flat head, 100 degree | 8 | 0.05 | 0.03 | McMaster-Carr | 93085A827 | |||
| BattlePack | 12v 1650 mAH AA | 1 | 10.2 | 0.64 | BattlePack | 1650mA AA 12v | |||
| BattlePack | 12v 750 mAH AAA | 0 | 4.8 | 0.00 | BattlePack | 720mah AAA 12V | |||
| Battery Mount | 0.125" Polycarbonate | 1 | 1 | 0.06 | TAP Plastics | ||||
| Fasteners | 8-32, 2.25" pan head | 2 | 0.18 | 0.02 | McMaster-Carr | ||||
| Drive System | Astroflight 940 motor, 7.78:1 ratio gearbox, shaft & 2.25" dia. wheel | 4 | 31.8 | 7.95 | Team Whyachi | TWA40L/R | |||
| Fasteners | 10-32, 3/8" flat head, 100 degree | 8 | 0.05 | 0.03 | McMaster-Carr | 93085A827 | |||
| Drive Mount | 0.5" Al bar | 4 | 2.9 | 0.73 | custom | Online Metals | |||
| Fasteners | 1/4-20, 1/2" flat head, 100 degree | 8 | 0.1 | 0.05 | McMaster-Carr | 93085A537 | |||
| Motor Cooling Fans | 40 mm square x 10 mm | 4 | 1 | 0.25 | |||||
| Cooling Fan Mount | 0.75" x 0.5" Al angle | 4 | 0.4 | 0.10 | |||||
| Fasteners | 10-32, 3/8" pan head | 4 | 0.08 | 0.02 | McMaster-Carr | ||||
| Motor Controller | 60 amp, 60 volt | 2 | 4 | 0.50 | IFI Robotics | V883-24 | |||
| Controller Mount | polycarbonate | 2 | 1.6 | 0.20 | custom | TAP Plastics | |||
| Air Cylinder Actuator | 3" Bore, 3.5" Stroke, 200 PSI | 1 | 73.6 | 4.60 | Aurora | 30SMA17C28EM10 | B-W Controls | ||
| Rod Clevis | FORTAL | 1 | 2.6 | 0.16 | custom | Mousebar | |||
| Shoulder Screw | 3/8", 5/16-18, 2"; rod clevis | 1 | 1.4 | 0.09 | McMaster-Carr | 91259A632 | |||
| Pivot Bracket | 3" Al angle | 1 | 5.2 | 0.33 | custom | Online Metals | |||
| Shoulder Screw | 3/8", 5/16-18, 5"; cylinder & arm pivot | 2 | 3 | 0.38 | McMaster-Carr | 91259A113 | |||
| Fasteners | 3/8-16, 1" Socket Head Cap Screw | 4 | 0.7 | 0.18 | McMaster-Carr | 91251A624 | |||
| Clevis Bracket | 3" Al angle | 1 | 5.2 | 0.33 | custom | Online Metals | |||
| Fasteners | 1/4-20, 1/2" flat head, 100 degree | 6 | 0.2 | 0.08 | McMaster-Carr | 93085A537 | |||
| Arm | 4" Al channel | 1 | 42.4 | 2.65 | custom | Online Metals | |||
| Shaft Collar | 3/8" bore; arm pivot | 2 | 0.5 | 0.06 | McMaster-Carr | 6462K14 | |||
| Valve | 5 Port, 3 Position, open center | 1 | 15.8 | 0.99 | Numatics | L12BB652B | B-W Controls | ||
| Valve mount | custom Al & polycarbonate | 1 | 3.2 | 0.20 | custom | ||||
| Hose Clamp | valve mounting | 2 | 1.2 | 0.15 | Home Depot | ||||
| Regulator, low pressure pilot | 130 psi adjustable | 1 | 3 | 0.19 | Monnier | 101-3000-2 | B-W Controls | ||
| Cylinder Limiter | custom FORTAL and 0.125 steel cable | 1 | 3.2 | 0.20 | custom | Mousebar | |||
| Fasteners | 1/4-20, 1/2" flat head, 100 degree | 4 | 0.1 | 0.03 | McMaster-Carr | 93085A537 | |||
| Supply Air Tank | 45 cu. in. 4500 PSI | 2 | 34 | 4.25 | Smart Parts | Max Flow Shocker | |||
| Supply Tank Mount | .375" polycarbonate & .5" Al | 2 | 6.2 | 0.78 | custom | ||||
| Hose Clamp | 4-1/8"-7" dia.; supply tank mounting | 4 | 1.4 | 0.35 | McMaster-Carr | 54225K82 | |||
| Fasteners | 1/4-20, 1/2" flat head, 100 degree | 4 | 0.1 | 0.03 | McMaster-Carr | 93085A537 | |||
| Tank Manifold | 1/8" NPT x 2, w/gauge | 2 | 3.8 | 0.48 | Smart Parts | Max Flow Shocker | |||
| Regulator | 200 psi adjustable | 2 | 9.8 | 1.23 | Smart Parts | Max Flow Shocker | |||
| Pressure Gauge | 1/8" NPT, 300 PSI, 1.5", center back | 1 | 2 | 0.13 | McMaster-Carr | 3846K33 | |||
| Reservoir | pneumatic accumulator | 1 | 14.4 | 0.90 | Bimba | D-2485-A-6 | B-W Controls | ||
| Reservoir Mount | .375" polycarbonate & .5" Al | 1 | 5.2 | 0.33 | custom | ||||
| Hose Clamp | reservoir mounting | 2 | 0.9 | 0.11 | Home Depot | ||||
| Fasteners | 1/4-20, 1/2" flat head, 100 degree | 2 | 0.1 | 0.01 | McMaster-Carr | 93085A537 | |||
| Manifold | 2 x 3/8" NPT to 4 x 1/4" NPT, 1000 PSI | 1 | 7.4 | 0.46 | McMaster-Carr | 5469K103 | |||
| Spacer (manifold) | 3/8" plastic | 1 | 0.8 | 0.05 | |||||
| Fasteners | 1/4-20, 7/8" flat head | 2 | 0.18 | 0.02 | |||||
| Swivel Elbow | 3/8" tube to 1/8" NPT, 300 PSI | 2 | 1.9 | 0.24 | McMaster-Carr | 51025K341 | |||
| Run Tee | 3/8" tube to 3/8" NPT, 300 PSI | 1 | 3.2 | 0.20 | McMaster-Carr | 51025K157 | |||
| Swivel Elbow | 3/8" tube to 1/4" NPT, 250 PSI | 7 | 1.5 | 0.66 | McMaster-Carr | 51915K144 | |||
| Tubing Adapter | 3/8" tube to 1/4" NPT, 300 PSI | 1 | 0.7 | 0.04 | McMaster-Carr | 51025K184 | |||
| Bushing | 3/8" NPT to 1/4" NPT, 3000 PSI | 2 | 0.8 | 0.10 | McMaster-Carr | 9171K54 | |||
| Hex Nipple | 1/4" NPT to 1/4" NPT, 4100 PSI | 2 | 0.6 | 0.08 | McMaster-Carr | 9171K214 | |||
| Tubing Adapter | 5/32" tube to 10-32 NPT | 2 | 0.1 | 0.01 | McMaster-Carr | 51025K167 | |||
| Swivel Tee | 2 x 5/32" tube to 1/8" NPT | 1 | 0.5 | 0.03 | McMaster-Carr | 5111K123 | |||
| Plug | 1/4" NPT | 0 | 0.2 | 0.00 | McMaster-Carr | 50785K22 | |||
| Purge Valve | 1/4" NPT, 600 PSI | 1 | 2.2 | 0.14 | Amflo | 1301-RET | Lowes | ||
| Relief Valve | 1/4" NPT, 225 PSI | 1 | 1.6 | 0.10 | McMaster-Carr | 48435K728 | |||
| Pressure Sensor | 1/4" NPT, 250 PSI | 1 | 2.6 | 0.16 | MSI | MSP-300-250-P-3-N-1 | Digi-Key | MSP3251P2-ND | |
| Pressure Sensor | 1/4" NPT, 2500 PSI | 2 | 2.6 | 0.33 | MSI | MSP-300-2K5-P-3-N-1 | Digi-Key | MSP3252P2-ND | |
| Elbow | 1/8" NPT male x 1/4" NPT female, 6000 PSI | 2 | 2.6 | 0.33 | McMaster-Carr | 51205K187 | |||
| Robot Controller | w/ PacTec enclosure | 1 | 4 | 0.25 | PacTec | HM | Fry's | ||
| Controller Board | custom printed circuit board | ExpressPCB | |||||||
| Radio Modem | 900 MHz, 19200 kb serial | MaxStream | X09-019WNC | ||||||
| CPU | ATMega32 | Atmel | ATMEGA32-16AC | Digi-Key | ATMEGA32-16AC-ND | ||||
| Robot Controller Mount | polycarbonate w/ kill SW and radio SW | 1 | 7 | 0.44 | custom | ||||
| Kill Switch | 1 | 2.9 | 0.18 | Team Whyachi | MS-1 | ||||
| Connectors | 45 amp single connector | 14 | 0.06 | 0.05 | Anderson | PP45 1327 | Allied Electronics | ||
| Electrical Bus Bar | 2 ground straps w/ base | 1 | 2.2 | 0.14 | Home Depot | ||||
| Nylon 11 Tubing | 3/8", 220 PSI | 0.00 | McMaster-Carr | 5548K29 | |||||
| 5/32" Tubing | 150 PSI | B-W Controls | |||||||
| Pipe Nipple | 1.5" 1/8" NPT, 3000 PSI | 2 | 0.6 | 0.08 | McMaster-Carr | 4475K21 | |||
| Wiring Harness | 1 | 14.6 | 0.91 | ||||||
| Pressurized Air | 2 | 5 | 0.63 | ||||||
| lbs. | 59.94 | ||||||||